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Applications / Metal Cutting & Fabrication

Applications

Metal Cutting & Fabrication

Cut steel, stainless, aluminum, sheet metal, tube, and pipe with the right fiber laser platform. Start here to understand the application, compare common cutting paths, and move into the fiber cutter technology built for metal work.

Best-fit technology

  • Built for metal cutting — not organic materials or acrylic.
  • Power, assist gas, and table size shape the result.
  • Choose by material, thickness, and production volume.

Find the right metal cutting path for your material, thickness, and production goals.

Fiber laser cutting is the primary choice for shops that need fast, repeatable metal fabrication. Match the laser, power, assist gas, and thickness range to your day-to-day production work.

Common starting question

Which laser, power level, and setup do I need to cut metal?

Estimate power on this page →
Reference
Quick Facts
Common materials
  • Steel
  • Stainless steel
  • Aluminum
  • Brass
  • Copper
  • Tube & pipe
  • Sheet metal
Key variables
  • Material type
  • Thickness
  • Assist gas
  • Edge quality
  • Throughput
Related guides
Best fit
Industrial Fiber Cutters

Fiber laser cutting for metal fabrication and production work.

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Application index

Common metal cutting applications.

Each path answers the next practical question — power, gas, edge quality — and routes into the deeper material page.

Fiber laser cutting steel

Steel Cutting

How laser power, assist gas, and material thickness affect mild-steel cutting.

Fiber laser cutting stainless steel

Stainless-Steel Cutting

Nitrogen vs. oxygen cutting, discoloration, and clean-edge expectations.

Fiber laser cutting sheet metal

Sheet Metal Cutting

Gauge ranges, nesting, repeatability, and fabrication workflow considerations.

Fiber laser cutting tube and pipe

Tube & Pipe Cutting

What changes when cutting round tube, square tube, and profiles instead of flat sheet.

Fiber laser cutting aluminum

Aluminum Cutting

Reflectivity, alloy differences, surface finish, and cut-quality tradeoffs.

Fiber laser cutting brass and copper

Brass & Copper Cutting

Why reflective metals need careful evaluation, higher power, and application testing.

Common machine paths

Most popular fiber cutter starting points.

These cards help shoppers who already know their likely workflow — but they stay secondary to the fiber cutter technology page.

Boss FC EcoCUT fiber metal laser cutter
Open platform · 2kW

FC EcoCUT

A practical entry into fiber metal cutting — open-platform footprint with oversize-material capacity for shops moving into production.

Power2kW fiber
Work area52″ × 51″
  • Good fit for sheet metal & general fabrication
  • Handles oversize material
  • Routes buyers into the FC fiber family
View Machine
Boss FC AccuCUT fiber laser cutter
Enclosed Type-1 · 2–3kW

FC AccuCUT

Enclosed, high-precision cutting accurate to 0.004″ for tight-tolerance parts and repeatable production.

Power2–3kW
Accuracy0.004″
  • Best when accuracy is the buying reason
  • Fully enclosed Type-1 operation
  • Strong for steel, stainless & aluminum
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Boss FC+ Elite PipeCUT fiber laser pipe cutter
Pipe & tube · 3kW

FC+ Elite PipeCUT

Dedicated round and square pipe and tube cutting with a large work envelope for profile-heavy shops.

Power3kW fiber
Work area118″ × 59″
  • Good fit for tube & pipe workflows
  • Helpful for mixed flat + profile shops
  • Connects to tube/pipe applications
View Machine
Boss FC-6012 EXT fiber metal laser cutter
Fully enclosed · 3–30kW

FC-6012 EXT

Fully enclosed flagship with Yaskawa Sigma-7 servos, HIWIN rails, and a 5’×10′ exchange table — pipe-cutter ready.

Power3–30kW
Table5’×10′ exchange
  • Highest power & throughput path
  • 5’×10′ exchange table
  • Can be fitted with a pipe cutter
View Machine
Interactive guide

How much power do you need?

Estimate the fiber power range to evaluate for your material and thickness.

Choose your power level with the slider. The calculator includes the fiber power levels Boss Laser offers. Steel, stainless, aluminum, and brass are preselected; galvanized steel, copper, and titanium are available as estimates for early planning. Each bar shows the thickest listed material thickness at the selected power level.

Boss Laser fiber cutter

Cut Thickness by Power

1.5kW
Maximum listed cut thickness Snaps to common stock thicknesses 1/8″ to 2″
2″1.5″1″0.5″0

Steel, stainless steel, aluminum, and brass use Boss Laser data points. Galvanized steel, copper, and titanium are placeholder estimates until replaced with approved Boss Laser data. Pierce thickness always exceeds clean-edge production thickness.

Material1.5kW2kW3kW4kW6kW8kW
Steel1/2″5/8″3/4″7/8″1″1-1/8″
Stainless1/4″1/4″3/8″1/2″3/4″7/8″
Aluminum5/32″3/16″1/4″5/16″1/2″1″
Brass5/32″3/16″1/4″5/16″3/8″1/2″

See Our 1.5kW Fiber Cutters

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Buyer questions

Common buyer questions.

Category 01 · FAQ

Q

Can a CO2 laser cut metal?

Only with the right configuration. A standard CO2 laser is built for non-metals — wood, acrylic, leather, paper, and fabric. To cut metal you generally want a fiber source. Two Boss platforms bridge CO2 and metal:

Boss HP Series high-power CO2 laser (HP-2440)
CO2 + thin metal
HP Series

Adds a 150-watt CO2 source plus the ability to cut thin sheet metal up to roughly 18 ga stainless with the right setup.

Boss FC FlexCut hybrid CO2 and fiber laser cutter
CO2 + fiber
FlexCut

Pairs a 1.5kW fiber source with a CO2 tube in one machine, so you can cut metal and non-metal on the same bed.

Q

What metal thickness can a fiber laser cut?

Power sets the ceiling. Entry 1.5–2kW systems cut up to about 1/2″ steel; mid 3–4kW reach roughly 3/4″–1″; 6kW and up cut thick plate and run thin stock far faster. Use the calculator above to see realistic thickness by power for each material.

Q

Which assist gas should I use — oxygen, nitrogen, or air?

Oxygen cuts thick carbon steel fast with an oxide edge; nitrogen gives clean, weld-ready edges on stainless and aluminum at higher gas cost; compressed air is the economical middle for thinner stock. Assist gas changes edge quality and running cost as much as power does.

Q

How do I get a clean, oxide-free edge on stainless?

Cut stainless with nitrogen as an inert assist gas to prevent oxidation and keep the edge bright and weld-ready. Dialing in nozzle standoff, gas pressure, and feed rate for the thickness matters as much as raw power.

Q

Does higher wattage always mean better cutting?

No. More watts cut thicker stock in one pass and speed up thin material, but they raise upfront cost and facility power demand, and can over-burn thin sheet if parameters aren’t tuned. Match power to your common material, thickness, and weekly volume.

More Metal Cutting FAQs →

Still deciding?

Talk to a Boss Laser metal-cutting specialist.

Tell us your materials, thickness, part formats, and weekly volume — we’ll recommend the right fiber platform, power, and assist gas.

Spec Your System